★ accurate sine current control bringsexcellent performance
★ 255 options of steps for differenttransmission ratio
★ automatically record the breakingpoint when power off
★ set the rotation direction of themotor
★ input signal 5V, can be adjusted to12V or 24V by external current limiting resistors
★ perfect stability, low-speed mute,extremely low heat productivity
★ 16 kinds of lock time (0.1~2 seconds)
★ set EN port to off-line mode or lockmode
★ single pulse, dual pulse
★ 11 kinds of lock current (0~100%)
★ 16 kinds of output current
★ easily set and read
★ auto run function
★ self-test ability
★ protection function
★ work on drive technology for 30 years
It’sused to drive 3-phase hybrid stepper motor 86 type. It has 16 different currentvalues by setting switches 5-8 and maximum current is 5.2A. It needs AC40-60V,50/60Hz power supply and over 180W power is better. It has 255 different stepsand maximum step is 51000. 14 types of steps can be set by switches 1-4.
QZ-3H506A Current Setup |
SW5-8 | Current(A) | SW5-8 | Current(A) | SW5-8 | Current(A) | SW5-8 | Current(A) |
0000 | 1.5 | 0100 | 2.5 | 1000 | 3.5 | 1100 | 4.5 |
0001 | 1.8 | 0101 | 2.8 | 1001 | 3.8 | 1101 | 4.8 |
0010 | 2.0 | 0110 | 3.0 | 1010 | 4.0 | 1110 | 5.0 |
0011 | 2.2 | 0111 | 3.2 | 1011 | 4.2 | 1111 | 5.2 |
Stepsand setting
Before drivers power on, setDIP switches. Switch1-4 is for steps with 14 kinds as the following table.Switch5-8 is for the current with 16 kinds as the driver’s panel. Aftersetting, power on the driver.
SW definition:on is 0、off is 1。
sw1-4 | steps | sw1-4 | steps | sw1-4 | steps | sw1-4 | steps |
0000 | Saved steps* | 0100 | 2000 | 1000 | 6400 | 1100 | 20000 |
0001 | 800 | 0101 | 3200 | 1001 | 8000 | 1101 | 25600 |
0010 | 1000 | 0110 | 4000 | 1010 | 10000 | 1110 | 40000 |
0011 | 1600 | 0111 | 5000 | 1011 | 12800 | 1111 | Enter setting |
Saved Steps
If 14 kinds of steps in theabove table can meet demands, please ignore the issue. If you want to use othersteps among 255 kinds, firstly save the steps you want in the driver, then setswitch1-4 to 0000 before power on. Find the steps, K1 and K2 in the followingtable, then set as below (only set one time, steps is saved although poweroff): ①driver power off ②sw1-4=1111 ③driver power on (red and green lights flash fast) ④sw2-4=000, sw5-8=K1 ⑤toggle sw1 at least 5 times till the red light is off and the green lightslowly flashes ⑥power off the driver ⑦sw1-4=1111 ⑧power on the driver(red light and green light fast flash) ⑨sw2-4=001, sw5-8=K2 ⑩toggle sw1 at least 5 times till the red light is off and the green lightslowly flashes. After power off, the setting is finished. Then set sw1-4=0000,sw5-8=motor current, after power on, the driver stats to work.
K | K1 | K2 | Steps | K | K1 | K2 | Steps | K | K1 | K2 | Steps | K | K1 | K2 | Steps | K | K1 | K2 | Steps |
1 | 0000 | 0001 | 200 | 52 | 0011 | 0100 | 10400 | 103 | 0110 | 0111 | 20600 | 154 | 1001 | 1010 | 30800 | 205 | 1100 | 1101 | 41000 |
2 | 0000 | 0010 | 400 | 53 | 0011 | 0101 | 10600 | 104 | 0110 | 1000 | 20800 | 155 | 1001 | 1011 | 31000 | 206 | 1100 | 1110 | 41200 |
3 | 0000 | 0011 | 600 | 54 | 0011 | 0110 | 10800 | 105 | 0110 | 1001 | 21000 | 156 | 1001 | 1100 | 31200 | 207 | 1100 | 1111 | 41400 |
4 | 0000 | 0100 | 800 | 55 | 0011 | 0111 | 11000 | 106 | 0110 | 1010 | 21200 | 157 | 1001 | 1101 | 31400 | 208 | 1101 | 0000 | 41600 |
5 | 0000 | 0101 | 1000 | 56 | 0011 | 1000 | 11200 | 107 | 0110 | 1011 | 21400 | 158 | 1001 | 1110 | 31600 | 209 | 1101 | 0001 | 41800 |
6 | 0000 | 0110 | 1200 | 57 | 0011 | 1001 | 11400 | 108 | 0110 | 1100 | 21600 | 159 | 1001 | 1111 | 31800 | 210 | 1101 | 0010 | 42000 |
7 | 0000 | 0111 | 1400 | 58 | 0011 | 1010 | 11600 | 109 | 0110 | 1101 | 21800 | 160 | 1010 | 0000 | 32000 | 211 | 1101 | 0011 | 42200 |
8 | 0000 | 1000 | 1600 | 59 | 0011 | 1011 | 11800 | 110 | 0110 | 1110 | 22000 | 161 | 1010 | 0001 | 32200 | 212 | 1101 | 0100 | 42400 |
9 | 0000 | 1001 | 1800 | 60 | 0011 | 1100 | 12000 | 111 | 0110 | 1111 | 22200 | 162 | 1010 | 0010 | 32400 | 213 | 1101 | 0101 | 42600 |
10 | 0000 | 1010 | 2000 | 61 | 0011 | 1101 | 12200 | 112 | 0111 | 0000 | 22400 | 163 | 1010 | 0011 | 32600 | 214 | 1101 | 0110 | 42800 |
11 | 0000 | 1011 | 2200 | 62 | 0011 | 1110 | 12400 | 113 | 0111 | 0001 | 22600 | 164 | 1010 | 0100 | 32800 | 215 | 1101 | 0111 | 43000 |
12 | 0000 | 1100 | 2400 | 63 | 0011 | 1111 | 12600 | 114 | 0111 | 0010 | 22800 | 165 | 1010 | 0101 | 33000 | 216 | 1101 | 1000 | 43200 |
13 | 0000 | 1101 | 2600 | 64 | 0100 | 0000 | 12800 | 115 | 0111 | 0011 | 23000 | 166 | 1010 | 0110 | 33200 | 217 | 1101 | 1001 | 43400 |
14 | 0000 | 1110 | 2800 | 65 | 0100 | 0001 | 13000 | 116 | 0111 | 0100 | 23200 | 167 | 1010 | 0111 | 33400 | 218 | 1101 | 1010 | 43600 |
15 | 0000 | 1111 | 3000 | 66 | 0100 | 0010 | 13200 | 117 | 0111 | 0101 | 23400 | 168 | 1010 | 1000 | 33600 | 219 | 1101 | 1011 | 43800 |
16 | 0001 | 0000 | 3200 | 67 | 0100 | 0011 | 13400 | 118 | 0111 | 0110 | 23600 | 169 | 1010 | 1001 | 33800 | 220 | 1101 | 1100 | 44000 |
17 | 0001 | 0001 | 3400 | 68 | 0100 | 0100 | 13600 | 119 | 0111 | 0111 | 23800 | 170 | 1010 | 1010 | 34000 | 221 | 1101 | 1101 | 44200 |
18 | 0001 | 0010 | 3600 | 69 | 0100 | 0101 | 13800 | 120 | 0111 | 1000 | 24000 | 171 | 1010 | 1011 | 34200 | 222 | 1101 | 1110 | 44400 |
19 | 0001 | 0011 | 3800 | 70 | 0100 | 0110 | 14000 | 121 | 0111 | 1001 | 24200 | 172 | 1010 | 1100 | 34400 | 223 | 1101 | 1111 | 44600 |
20 | 0001 | 0100 | 4000 | 71 | 0100 | 0111 | 14200 | 122 | 0111 | 1010 | 24400 | 173 | 1010 | 1101 | 34600 | 224 | 1110 | 0000 | 44800 |
21 | 0001 | 0101 | 4200 | 72 | 0100 | 1000 | 14400 | 123 | 0111 | 1011 | 24600 | 174 | 1010 | 1110 | 34800 | 225 | 1110 | 0001 | 45000 |
22 | 0001 | 0110 | 4400 | 73 | 0100 | 1001 | 14600 | 124 | 0111 | 1100 | 24800 | 175 | 1010 | 1111 | 35000 | 226 | 1110 | 0010 | 45200 |
23 | 0001 | 0111 | 4600 | 74 | 0100 | 1010 | 14800 | 125 | 0111 | 1101 | 25000 | 176 | 1011 | 0000 | 35200 | 227 | 1110 | 0011 | 45400 |
24 | 0001 | 1000 | 4800 | 75 | 0100 | 1011 | 15000 | 126 | 0111 | 1110 | 25200 | 177 | 1011 | 0001 | 35400 | 228 | 1110 | 0100 | 45600 |
25 | 0001 | 1001 | 5000 | 76 | 0100 | 1100 | 15200 | 127 | 0111 | 1111 | 25400 | 178 | 1011 | 0010 | 35600 | 229 | 1110 | 0101 | 45800 |
26 | 0001 | 1010 | 5200 | 77 | 0100 | 1101 | 15400 | 128 | 1000 | 0000 | 25600 | 179 | 1011 | 0011 | 35800 | 230 | 1110 | 0110 | 46000 |
27 | 0001 | 1011 | 5400 | 78 | 0100 | 1110 | 15600 | 129 | 1000 | 0001 | 25800 | 180 | 1011 | 0100 | 36000 | 231 | 1110 | 0111 | 46200 |
28 | 0001 | 1100 | 5600 | 79 | 0100 | 1111 | 15800 | 130 | 1000 | 0010 | 26000 | 181 | 1011 | 0101 | 36200 | 232 | 1110 | 1000 | 46400 |
29 | 0001 | 1101 | 5800 | 80 | 0101 | 0000 | 16000 | 131 | 1000 | 0011 | 26200 | 182 | 1011 | 0110 | 36400 | 233 | 1110 | 1001 | 46600 |
30 | 0001 | 1110 | 6000 | 81 | 0101 | 0001 | 16200 | 132 | 1000 | 0100 | 26400 | 183 | 1011 | 0111 | 36600 | 234 | 1110 | 1010 | 46800 |
31 | 0001 | 1111 | 6200 | 82 | 0101 | 0010 | 16400 | 133 | 1000 | 0101 | 26600 | 184 | 1011 | 1000 | 36800 | 235 | 1110 | 1011 | 47000 |
32 | 0010 | 0000 | 6400 | 83 | 0101 | 0011 | 16600 | 134 | 1000 | 0110 | 26800 | 185 | 1011 | 1001 | 37000 | 236 | 1110 | 1100 | 47200 |
33 | 0010 | 0001 | 6600 | 84 | 0101 | 0100 | 16800 | 135 | 1000 | 0111 | 27000 | 186 | 1011 | 1010 | 37200 | 237 | 1110 | 1101 | 47400 |
34 | 0010 | 0010 | 6800 | 85 | 0101 | 0101 | 17000 | 136 | 1000 | 1000 | 27200 | 187 | 1011 | 1011 | 37400 | 238 | 1110 | 1110 | 47600 |
35 | 0010 | 0011 | 7000 | 86 | 0101 | 0110 | 17200 | 137 | 1000 | 1001 | 27400 | 188 | 1011 | 1100 | 37600 | 239 | 1110 | 1111 | 47800 |
36 | 0010 | 0100 | 7200 | 87 | 0101 | 0111 | 17400 | 138 | 1000 | 1010 | 27600 | 189 | 1011 | 1101 | 37800 | 240 | 1111 | 0000 | 48000 |
37 | 0010 | 0101 | 7400 | 88 | 0101 | 1000 | 17600 | 139 | 1000 | 1011 | 27800 | 190 | 1011 | 1110 | 38000 | 241 | 1111 | 0001 | 48200 |
38 | 0010 | 0110 | 7600 | 89 | 0101 | 1001 | 17800 | 140 | 1000 | 1100 | 28000 | 191 | 1011 | 1111 | 38200 | 242 | 1111 | 0010 | 48400 |
39 | 0010 | 0111 | 7800 | 90 | 0101 | 1010 | 18000 | 141 | 1000 | 1101 | 28200 | 192 | 1100 | 0000 | 38400 | 243 | 1111 | 0011 | 48600 |
40 | 0010 | 1000 | 8000 | 91 | 0101 | 1011 | 18200 | 142 | 1000 | 1110 | 28400 | 193 | 1100 | 0001 | 38600 | 244 | 1111 | 0100 | 48800 |
41 | 0010 | 1001 | 8200 | 92 | 0101 | 1100 | 18400 | 143 | 1000 | 1111 | 28600 | 194 | 1100 | 0010 | 38800 | 245 | 1111 | 0101 | 49000 |
42 | 0010 | 1010 | 8400 | 93 | 0101 | 1101 | 18600 | 144 | 1001 | 0000 | 28800 | 195 | 1100 | 0011 | 39000 | 246 | 1111 | 0110 | 49200 |
43 | 0010 | 1011 | 8600 | 94 | 0101 | 1110 | 18800 | 145 | 1001 | 0001 | 29000 | 196 | 1100 | 0100 | 39200 | 247 | 1111 | 0111 | 49400 |
44 | 0010 | 1100 | 8800 | 95 | 0101 | 1111 | 19000 | 146 | 1001 | 0010 | 29200 | 197 | 1100 | 0101 | 39400 | 248 | 1111 | 1000 | 49600 |
45 | 0010 | 1101 | 9000 | 96 | 0110 | 0000 | 19200 | 147 | 1001 | 0011 | 29400 | 198 | 1100 | 0110 | 39600 | 249 | 1111 | 1001 | 49800 |
46 | 0010 | 1110 | 9200 | 97 | 0110 | 0001 | 19400 | 148 | 1001 | 0100 | 29600 | 199 | 1100 | 0111 | 39800 | 250 | 1111 | 1010 | 50000 |
47 | 0010 | 1111 | 9400 | 98 | 0110 | 0010 | 19600 | 149 | 1001 | 0101 | 29800 | 200 | 1100 | 1000 | 40000 | 251 | 1111 | 1011 | 50200 |
48 | 0011 | 0000 | 9600 | 99 | 0110 | 0011 | 19800 | 150 | 1001 | 0110 | 30000 | 201 | 1100 | 1001 | 40200 | 252 | 1111 | 1100 | 50400 |
49 | 0011 | 0001 | 9800 | 100 | 0110 | 0100 | 20000 | 151 | 1001 | 0111 | 30200 | 202 | 1100 | 1010 | 40400 | 253 | 1111 | 1101 | 50600 |
50 | 0011 | 0010 | 10000 | 101 | 0110 | 0101 | 20200 | 152 | 1001 | 1000 | 30400 | 203 | 1100 | 1011 | 40600 | 254 | 1111 | 1110 | 50800 |
51 | 0011 | 0011 | 10200 | 102 | 0110 | 0110 | 20400 | 153 | 1001 | 1001 | 30600 | 204 | 1100 | 1100 | 40800 | 255 | 1111 | 1111 | 51000 |
Set Parameters
Usually default parameterscan normally work. When special application is needed, some parameters can bechanged. Parameters include, 1. single/dual pulse (default: single pulse), 2.EN port function (default: off-line), 3. Motor direction (default direction),4. Lock current percentage (default: 50%), 5. Lock time (default: 1s). If setparameters, before power on the driver, set sw1-4=1111.
Set single/dual pulse, EN port function, motor direction, restore default |
Single/Dual Pulse (Default: Single) | The driver is controlled by the pulse signal and work. Every pulse drives the motor to rotate one step. Two types of motor control direction: signal pulse and dual pulse. The single pulse means the pulse signal is at a port (CP port) of the driver, and the motor direction is controlled by another port (DIR port), and DIR port is low level for one direction, and high level is for the other direction. The dual pulse means the pulse signal is at the driver’s two ports (CW & CCW, Note: CP is CW and DIR is CCW). CW with pulse signal is one direction and CCW with pulse signal is the other direction. Note: when there is no pulse, make sure the differential level of port is 0 (internal optocoupler is not connected). Pulse port signal value is 3~24V. |
EN Port Function (Default: Off-line) | When EN port is not connected or the differential level is 0, driver is enable state and it normally works. When its differential level is 1, the driver is disable state and it stops working. Disable state has two kinds, off-line and lock. When off-line, the current is 0. When lock, it is lock current. Note: lock current is controlled by lock percentage. EN signal 3~24V. |
Motor Direction (Default Direction) | We set motor direction to clockwise or anticlockwise. If you want opposite direction, you can set. |
Restore Default | Restore all settings to default. |
Setting Method | Four functions are set by sw5-8: Single/dual pulse: sw5=0-->[single pulse] sw5=1-->[dual pulse] EN: sw6=0-->[off-line] sw6=1-->[lock] Motor direction: sw7=0-->[default direction] sw7=1-->[opposite direction] Restore default: sw8=0-->[not restore] sw8=1-->[restore] Note: all settings become default. Method: ① power off driver, set sw1-4=1111 ② power on driver (red and green light fast flash) ③ set sw2-4=010, set sw5-8 according to your demand ④ toggle sw1 at least 5 times, till red light is off and green light slow flashes ⑤ power off and setting is over |
Set lock current percentage |
Lock Current Percentage (Default: 50%) | The driver stops working (after pulse signal stops for a while), motor enters lock state, and it does not need too big power, just lock the motor. In order to reduce motor heat productivity and lower energy consumption, usually reduce lock current, it has 11 kinds of lock percentage. sw5-8=0000-->[off-line] sw5-8=0011-->[30%] sw5-8=0110-->[60%] sw5-8=1001-->[90%] sw5-8=0001-->[10%] sw5-8=0100-->[40%] sw5-8=0111-->[70%] sw5-8=1010-->[100%] sw5-8=0010-->[20%] sw5-8=0101-->[50%] sw5-8=1000-->[80%] sw5-8=others-->[100%] |
Setting Method | ① power off driver, set sw1-4=1111 ② power on driver(red and green lights fast flash) ③ set sw2-4=011, sw5-8 according to your demand ④ toggle sw1 at least 5 times, till red light is off and green light slow flashes ⑤ power off, setting is over |
Set lock time |
Lock Time (Default:1 second) | The time is from pulse signal stops to lock current percentage starts. sw5-8=0000-->[2.0s] sw5-8=0100-->[0.4s] sw5-8=1000-->[0.8s] sw5-8=1100-->[1.2s] sw5-8=0001-->[0.1s] sw5-8=0101-->[0.5s] sw5-8=1001-->[0.9s] sw5-8=1101-->[1.3s] sw5-8=0010-->[0.2s] sw5-8=0110-->[0.6s] sw5-8=1010-->[1.0s] sw5-8=1110-->[1.4s] sw5-8=0011-->[0.3s] sw5-8=0111-->[0.7s] sw5-8=1011-->[1.1s] sw5-8=1111-->[1.5s] |
Setting Method | ① power off driver, set sw1-4=1111 ② power on driver(red and green lights fast flash) ③ set sw2-4=100, sw5-8 according to your demand ④ toggle sw1 at least 5 times, till red light is off and green light slow flashes ⑤ power off, setting is over |
Check Parameters
Item | Preparation | K Value of Steps | Lock Current Percentage | Lock Time | Single/Dual Pulse | EN Function | Motor Direction |
No. |
| 1-8 | 9-12 | 13-16 | 17 | 18 | 19 |
Digit |
| 8 | 4 | 4 | 1 | 1 | 1 |
Red & Green Light | Red and green lights flash fast 2 seconds, then all are off 2 seconds | High digit-->low digit Flash in order | High digit-->low digit Flash in order | High digit-->low digit Flash in order | Green light flashes=single Red light flashes=dual | Green light flashes=off-line Red light flashes=lock | Green light flashes=default direction Red light flashes=opposite direction |
Instrument |
| steps=K*200 | Check table on P3 | Check table on P3 |
|
|
|
Method | ① power off driver, set sw1-4=1111 ② power on driver(red and green light flash fast) ③ set sw2-4=101 and sw5-8=0111 ④ toggle sw1 at least 5 times, till red and green lights are off ⑤ after 2 seconds of lights off, red and green lights start to flash in order, flash 19 times of a cycle then end ⑥ after 2 seconds of red and green lights flash fast at the same time, enter next cycle till power off |
For example, flash of 19times is[green-red-green-green-red-red-green-red]-[green-red-green-red]-[red-green-red-green]-[red-green-red]
Note: green light flash=0,red light flash=1, then K value of 1-8=01001101(binary number), then change to77(decimal number), then steps=15400 according to table on page 2 orcalculation of 200*K=200*77. 9-12=0101, then lock current percentage=50%. 13-16=1010,then lock time=1 second. 17=1, then dual pulse. 18=0, then off-line. 19=0,opposite direction.
Driver Self-run
The driver can run by itself without thesignal from the controller. Run cycle means it starts at low speed in onedirection,
then speed up, then speed down, stops for 5seconds, start at low speed again in the other direction, then speed up, then
speed down, stops 5 seconds, a cycle ends.Note: during a run cycle, run steps of two directions are the same and in this
way driver run accuracy can be tested. Inself-test mode, lock current percentage and lock time are effective.
Self-test procedure:①power off driver, set sw1-4=1111; ②power on driver(red and green lights flash fast), set
sw2-4=110,sw5-8 set current(checkthe table);③toggle sw1 at least 5 times, till red light is off and green light is
on, and the motor starts to run; ④aftermotor runs, if set sw1=0, the driver runs by himself all the time; ⑤if stop
the run, set sw1=1, but the motor doesn’tstop right now, after a run cycle, it stops, if set sw1=0, the motor runsagain.
Indicator Light State
No. | Green Light LEDg | Red Light LEDr | State | No. | Green light LEDg | Red green LEDr | State |
1 | On | Off | Normal run, auto run | 9 | Fast flash | Fast flash | Setting DIP sw |
2 | On | Fast flash | Over-current protection | 10 | Slow flash | off | Sw setting success |
3 | On | Slow flash | Low-voltage protection | 11 | Fast flash | off | Programming device setting success |
4 | On | Double flash | Over-voltage protection | 12 | Off | Fast flash | Programming device setting failure |
5 | On | Flash 3 times | Over-heat protection | 13 | Fast flash | On | Software error 1 |
6 | On | Flash 4 times | DIP sw error | 14 | Slow flash | On | Software error 2 |
7 | On | Flash 5 times | Internal power 1 error | 15 | Double flash | On | Hardware error |
8 | On | Flash 6 times | Internal power 2 error |
|
|
|
|
| Model | Voltage | Current | Motor |
| Model | Voltage | Current | Motor |
2 phase | U2-202D | DC12-24V | 0.2-2.2A | 42 type or smaller | 3 phase | S3-504D | DC15-40V | 1.5-5.2A | 57 type or smaller |
S2-404D | DC15-40V | 1.2-4.2A | 57 type | Z3-506A | AC18-60V | 86 type |
Z2-606A | AC18-60V | 2.2-6.0A | 86 type | D3-511A | AC50-110V | 86/110 type |
Z2-808A | AC18-80V | 2.5-8.0A | 86 type | D3-522A | AC150-220V | 110 type |
D2-611A | AC50-110V | 2.2-6.0A | 110 type | H3-622A | 3.0-6.8A | 110/130 type |