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QD-3H522A 3-phase Stepper Driver

QD-3H522A 3-phase Stepper Driver

QD-3H522A 3-phase stepper driver is the all-digital stepper driver. It uses servo control theory and the optimized control calculation. It has no concepts of “beat” and “subdivision” of the traditional driver. No matter how many steps are set, the motor current is always the accurate sine current instead of current step. That is why the stepper motor has good performance, stability, and low-speed mute and extremely low heat productivity.
Details
Dimension
Use Guide
Supporting Products

accurate sine current control brings excellent performance

255 options of steps for differenttransmission ratio

automatically record the breakingpoint when power off

set the rotation direction of themotor

input signal 5V, can be adjusted to12V or 24V by external current limiting resistors

perfect stability, low-speed mute,extremely low heat productivity

16 kinds of lock time (0.1~2 seconds)

set EN port to off-line mode or lockmode

single pulse, dual pulse

11 kinds of lock current (0~100%)

16 kinds of output current

easily set and read

auto run function

self-test ability

protection function

work on drive technology for 30 years

QD-3H522A, rated voltage AC220V, powerAC180-240V, 50/60Hz, >=500W

QD-3H522A Current Setup

SW5-8

Current(A)

SW5-8

Current(A)

SW5-8

Current(A)

SW5-8

Current(A)

0000

1.5

0100

2.5

1000

3.5

1100

4.5

0001

1.8

0101

2.8

1001

3.8

1101

4.8

0010

2.0

0110

3.0

1010

4.0

1110

5.0

0011

2.2

0111

3.2

1011

4.2

1111

5.2

Steps and setting

Beforedrivers power on, set DIP switches. Switch1-4 is for steps with 14 kinds as thefollowing table. Switch5-8 is for the current with 16 kinds as the driver’spanel. After setting, power on the driver.

SWdefinitionon is 0off is 1

sw1-4

steps

sw1-4

steps

sw1-4

steps

sw1-4

steps

0000

Saved steps*

0100

2000

1000

6400

1100

20000

0001

800

0101

3200

1001

8000

1101

25600

0010

1000

0110

4000

1010

10000

1110

40000

0011

1600

0111

5000

1011

12800

1111

Enter setting

Saved Steps

If14 kinds of steps in the above table can meet demands, please ignore the issue.If you want to use other steps among 255 kinds, firstly save the steps you wantin the driver, then set switch1-4 to 0000 before power on. Find the steps, K1and K2 in the following table, then set as below (only set one time, steps issaved although power off): driver power off sw1-4=1111 driver power on (redand green lights flash fast) sw2-4=000, sw5-8=K1 toggle sw1 at least5 times till the red light is off and the green light slowly flashes power off the driver sw1-4=1111 power on thedriver(red light and green light fast flash) sw2-4=001, sw5-8=K2 toggle sw1 at least5 times till the red light is off and the green light slowly flashes. Afterpower off, the setting is finished. Then set sw1-4=0000, sw5-8=motor current,after power on, the driver stats to work.

K

K1

K2

Steps

K

K1

K2

Steps

K

K1

K2

Steps

K

K1

K2

Steps

K

K1

K2

Steps

1

0000

0001

200

52

0011

0100

10400

103

0110

0111

20600

154

1001

1010

30800

205

1100

1101

41000

2

0000

0010

400

53

0011

0101

10600

104

0110

1000

20800

155

1001

1011

31000

206

1100

1110

41200

3

0000

0011

600

54

0011

0110

10800

105

0110

1001

21000

156

1001

1100

31200

207

1100

1111

41400

4

0000

0100

800

55

0011

0111

11000

106

0110

1010

21200

157

1001

1101

31400

208

1101

0000

41600

5

0000

0101

1000

56

0011

1000

11200

107

0110

1011

21400

158

1001

1110

31600

209

1101

0001

41800

6

0000

0110

1200

57

0011

1001

11400

108

0110

1100

21600

159

1001

1111

31800

210

1101

0010

42000

7

0000

0111

1400

58

0011

1010

11600

109

0110

1101

21800

160

1010

0000

32000

211

1101

0011

42200

8

0000

1000

1600

59

0011

1011

11800

110

0110

1110

22000

161

1010

0001

32200

212

1101

0100

42400

9

0000

1001

1800

60

0011

1100

12000

111

0110

1111

22200

162

1010

0010

32400

213

1101

0101

42600

10

0000

1010

2000

61

0011

1101

12200

112

0111

0000

22400

163

1010

0011

32600

214

1101

0110

42800

11

0000

1011

2200

62

0011

1110

12400

113

0111

0001

22600

164

1010

0100

32800

215

1101

0111

43000

12

0000

1100

2400

63

0011

1111

12600

114

0111

0010

22800

165

1010

0101

33000

216

1101

1000

43200

13

0000

1101

2600

64

0100

0000

12800

115

0111

0011

23000

166

1010

0110

33200

217

1101

1001

43400

14

0000

1110

2800

65

0100

0001

13000

116

0111

0100

23200

167

1010

0111

33400

218

1101

1010

43600

15

0000

1111

3000

66

0100

0010

13200

117

0111

0101

23400

168

1010

1000

33600

219

1101

1011

43800

16

0001

0000

3200

67

0100

0011

13400

118

0111

0110

23600

169

1010

1001

33800

220

1101

1100

44000

17

0001

0001

3400

68

0100

0100

13600

119

0111

0111

23800

170

1010

1010

34000

221

1101

1101

44200

18

0001

0010

3600

69

0100

0101

13800

120

0111

1000

24000

171

1010

1011

34200

222

1101

1110

44400

19

0001

0011

3800

70

0100

0110

14000

121

0111

1001

24200

172

1010

1100

34400

223

1101

1111

44600

20

0001

0100

4000

71

0100

0111

14200

122

0111

1010

24400

173

1010

1101

34600

224

1110

0000

44800

21

0001

0101

4200

72

0100

1000

14400

123

0111

1011

24600

174

1010

1110

34800

225

1110

0001

45000

22

0001

0110

4400

73

0100

1001

14600

124

0111

1100

24800

175

1010

1111

35000

226

1110

0010

45200

23

0001

0111

4600

74

0100

1010

14800

125

0111

1101

25000

176

1011

0000

35200

227

1110

0011

45400

24

0001

1000

4800

75

0100

1011

15000

126

0111

1110

25200

177

1011

0001

35400

228

1110

0100

45600

25

0001

1001

5000

76

0100

1100

15200

127

0111

1111

25400

178

1011

0010

35600

229

1110

0101

45800

26

0001

1010

5200

77

0100

1101

15400

128

1000

0000

25600

179

1011

0011

35800

230

1110

0110

46000

27

0001

1011

5400

78

0100

1110

15600

129

1000

0001

25800

180

1011

0100

36000

231

1110

0111

46200

28

0001

1100

5600

79

0100

1111

15800

130

1000

0010

26000

181

1011

0101

36200

232

1110

1000

46400

29

0001

1101

5800

80

0101

0000

16000

131

1000

0011

26200

182

1011

0110

36400

233

1110

1001

46600

30

0001

1110

6000

81

0101

0001

16200

132

1000

0100

26400

183

1011

0111

36600

234

1110

1010

46800

31

0001

1111

6200

82

0101

0010

16400

133

1000

0101

26600

184

1011

1000

36800

235

1110

1011

47000

32

0010

0000

6400

83

0101

0011

16600

134

1000

0110

26800

185

1011

1001

37000

236

1110

1100

47200

33

0010

0001

6600

84

0101

0100

16800

135

1000

0111

27000

186

1011

1010

37200

237

1110

1101

47400

34

0010

0010

6800

85

0101

0101

17000

136

1000

1000

27200

187

1011

1011

37400

238

1110

1110

47600

35

0010

0011

7000

86

0101

0110

17200

137

1000

1001

27400

188

1011

1100

37600

239

1110

1111

47800

36

0010

0100

7200

87

0101

0111

17400

138

1000

1010

27600

189

1011

1101

37800

240

1111

0000

48000

37

0010

0101

7400

88

0101

1000

17600

139

1000

1011

27800

190

1011

1110

38000

241

1111

0001

48200

38

0010

0110

7600

89

0101

1001

17800

140

1000

1100

28000

191

1011

1111

38200

242

1111

0010

48400

39

0010

0111

7800

90

0101

1010

18000

141

1000

1101

28200

192

1100

0000

38400

243

1111

0011

48600

40

0010

1000

8000

91

0101

1011

18200

142

1000

1110

28400

193

1100

0001

38600

244

1111

0100

48800

41

0010

1001

8200

92

0101

1100

18400

143

1000

1111

28600

194

1100

0010

38800

245

1111

0101

49000

42

0010

1010

8400

93

0101

1101

18600

144

1001

0000

28800

195

1100

0011

39000

246

1111

0110

49200

43

0010

1011

8600

94

0101

1110

18800

145

1001

0001

29000

196

1100

0100

39200

247

1111

0111

49400

44

0010

1100

8800

95

0101

1111

19000

146

1001

0010

29200

197

1100

0101

39400

248

1111

1000

49600

45

0010

1101

9000

96

0110

0000

19200

147

1001

0011

29400

198

1100

0110

39600

249

1111

1001

49800

46

0010

1110

9200

97

0110

0001

19400

148

1001

0100

29600

199

1100

0111

39800

250

1111

1010

50000

47

0010

1111

9400

98

0110

0010

19600

149

1001

0101

29800

200

1100

1000

40000

251

1111

1011

50200

48

0011

0000

9600

99

0110

0011

19800

150

1001

0110

30000

201

1100

1001

40200

252

1111

1100

50400

49

0011

0001

9800

100

0110

0100

20000

151

1001

0111

30200

202

1100

1010

40400

253

1111

1101

50600

50

0011

0010

10000

101

0110

0101

20200

152

1001

1000

30400

203

1100

1011

40600

254

1111

1110

50800

51

0011

0011

10200

102

0110

0110

20400

153

1001

1001

30600

204

1100

1100

40800

255

1111

1111

51000

Set Parameters

Usuallydefault parameters can normally work. When special application is needed, someparameters can be changed. Parameters include, 1. single/dual pulse (default:single pulse), 2. EN port function (default: off-line), 3. Motor direction(default direction), 4. Lock current percentage (default: 50%), 5. Lock time(default: 1s). If set parameters, before power on the driver, set sw1-4=1111.

Set single/dual pulse, EN port   function, motor direction, restore default

Single/Dual Pulse

Default: Single

The   driver is controlled by the pulse signal and work. Every pulse drives the   motor to rotate one step. Two types of motor control direction: signal pulse   and dual pulse. The single pulse means the pulse signal is at a port (CP   port) of the driver, and the motor direction is controlled by another port   (DIR port), and DIR port is low level for one direction, and high level is   for the other direction. The dual pulse means the pulse signal is at the   driver’s two ports (CW & CCW, Note: CP is CW and DIR is CCW). CW with   pulse signal is one direction and CCW with pulse signal is the other   direction. Note: when there is no pulse, make sure the differential level of   port is 0 (internal optocoupler is not connected). Pulse port signal value is   3~24V.

EN Port Function

Default: Off-line

When   EN port is not connected or the differential level is 0, driver is enable   state and it normally works. When its differential level is 1, the driver is   disable state and it stops working. Disable state has two kinds, off-line and   lock. When off-line, the current is 0. When lock, it is lock current. Note:   lock current is controlled by lock percentage. EN signal 3~24V.

Motor Direction

Default Direction

We   set motor direction to clockwise or anticlockwise. If you want opposite   direction, you can set.

Restore Default

Restore   all settings to default.

Setting Method

Four   functions are set by sw5-8:

Single/dual   pulse: sw5=0-->[single pulse]        sw5=1-->[dual pulse]

EN:                sw6=0-->[off-line]           sw6=1-->[lock]

Motor   direction:   sw7=0-->[default   direction]   sw7=1-->[opposite   direction]

Restore   default:   sw8=0-->[not   restore]        sw8=1-->[restore]

Note:   all settings become default.

Method:

power off driver, set   sw1-4=1111

power on driver (red and   green light fast flash)

set sw2-4=010, set sw5-8   according to your demand

toggle sw1 at least 5   times, till red light is off and green light slow flashes             

power off and setting is   over

Set lock current percentage

Lock Current Percentage

Default: 50%

The   driver stops working (after pulse signal stops for a while), motor enters   lock state, and it does not need too big power, just lock the motor. In order   to reduce motor heat productivity and lower energy consumption, usually   reduce lock current, it has 11 kinds of lock percentage.

sw5-8=0000-->[off-line]   sw5-8=0011-->[30%]   sw5-8=0110-->[60%]   sw5-8=1001-->[90%]

sw5-8=0001-->[10%]        sw5-8=0100-->[40%]   sw5-8=0111-->[70%]   sw5-8=1010-->[100%]

sw5-8=0010-->[20%]        sw5-8=0101-->[50%]   sw5-8=1000-->[80%]   sw5-8=others-->[100%]

Setting Method

power off driver, set   sw1-4=1111

power on driver(red and   green lights fast flash)

set sw2-4=011, sw5-8   according to your demand                         

toggle sw1 at least 5   times, till red light is off and green light slow flashes

power off, setting is   over

Set lock time

Lock Time

Default1 second

The   time is from pulse signal stops to lock current percentage starts.

sw5-8=0000-->[2.0s]   sw5-8=0100-->[0.4s] sw5-8=1000-->[0.8s]   sw5-8=1100-->[1.2s]

sw5-8=0001-->[0.1s]   sw5-8=0101-->[0.5s] sw5-8=1001-->[0.9s]   sw5-8=1101-->[1.3s]

sw5-8=0010-->[0.2s]   sw5-8=0110-->[0.6s] sw5-8=1010-->[1.0s]   sw5-8=1110-->[1.4s]

sw5-8=0011-->[0.3s]   sw5-8=0111-->[0.7s] sw5-8=1011-->[1.1s]   sw5-8=1111-->[1.5s]

Setting Method

power off driver, set   sw1-4=1111

power on driver(red and   green lights fast flash)

set sw2-4=100, sw5-8   according to your demand                       

toggle sw1 at least 5   times, till red light is off and green light slow flashes

power off, setting is   over

Check Parameters

Item

Preparation

K   Value of Steps

Lock   Current Percentage

Lock   Time

Single/Dual   Pulse

EN   Function

Motor   Direction

No.


1-8

9-12

13-16

17

18

19

Digit


8

4

4

1

1

1

Red   & Green Light

Red and green lights flash fast 2 seconds,   then all are off 2 seconds

High digit-->low digit

Flash in order

High digit-->low digit

Flash in order

High digit-->low digit

Flash in order

Green light flashes=single

Red light flashes=dual

Green light flashes=off-line

Red light flashes=lock

Green light flashes=default direction

Red light flashes=opposite direction

Instrument


steps=K*200

Check table on P3

Check table on P3




Method

power off driver, set   sw1-4=1111           

power on driver(red and   green light flash fast)

set sw2-4=101 and   sw5-8=0111

toggle sw1 at least 5   times, till red and green lights are off

after 2 seconds of lights   off, red and green lights start to flash in order, flash 19 times of a cycle   then end     

after 2 seconds of red   and green lights flash fast at the same time, enter next cycle till power off

Forexample, flash of 19 times is[green-red-green-green-red-red-green-red]-[green-red-green-red]-[red-green-red-green]-[red-green-red]

Note:green light flash=0, red light flash=1, then K value of 1-8=01001101(binarynumber), then change to 77(decimal number), then steps=15400 according to tableon page 2 or calculation of 200*K=200*77. 9-12=0101, then lock currentpercentage=50%. 13-16=1010, then lock time=1 second. 17=1, then dual pulse.18=0, then off-line. 19=0, opposite direction.

Driver Self-run

The driver can run byitself without the signal from the controller. Run cycle means it starts at lowspeed in one direction,

then speed up, thenspeed down, stops for 5 seconds, start at low speed again in the otherdirection, then speed up, then

speed down, stops 5seconds, a cycle ends. Note: during a run cycle, run steps of two directionsare the same and in this

way driver runaccuracy can be tested. In self-test mode, lock current percentage and locktime are effective.

Self-test procedure power off driver,set sw1-4=1111; power on driver(redand green lights flash fast), set

sw2-4=110,sw5-8 setcurrentcheck the table); toggle sw1 at least5 times, till red light is off and green light is

on, and the motorstarts to run; after motor runs, ifset sw1=0, the driver runs by himself all the time; if stop

the run, set sw1=1,but the motor doesn’t stop right now, after a run cycle, it stops, if setsw1=0, the motor runs again.

Indicator LightState

No.

Green Light

LEDg

Red Light

LEDr

State

No.

Green light

LEDg

Red green

LEDr

State

1

On

Off

Normal run, auto run

9

Fast flash

Fast flash

Setting DIP sw

2

On

Fast flash

Over-current protection

10

Slow flash

off

Sw setting success

3

On

Slow flash

Low-voltage protection

11

Fast flash

off

Programming device setting   success

4

On

Double flash

Over-voltage protection

12

Off

Fast flash

Programming device setting   failure

5

On

Flash 3 times

Over-heat protection

13

Fast flash

On

Software error 1

6

On

Flash 4 times

DIP sw error

14

Slow flash

On

Software error 2

7

On

Flash 5 times

Internal power 1 error

15

Double flash

On

Hardware error

8

On

Flash 6 times

Internal power 2 error







Model

Voltage

Current

Motor


Model

Voltage

Current

Motor

2 phase

U2-202D

DC12-24V

0.2-2.2A

42 type or   smaller

3 phase

S3-504D

DC15-40V

1.5-5.2A

57 type or   smaller

S2-404D

DC15-40V

1.2-4.2A

57 type

Z3-506A

AC18-60V

86 type

Z2-606A

AC18-60V

2.2-6.0A

86 type

D3-511A

AC50-110V

86/110 type

Z2-808A

AC18-80V

2.5-8.0A

86 type

D3-522A

AC150-220V

110 type

D2-611A

AC50-110V

2.2-6.0A

110 type

H3-622A

3.0-6.8A

110/130 type


Dimension:

135mmx120mmX56mminstallationdistance: 143x34mm












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